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Custom-made Engineering Solutions for Steel Industry

Our Engineering Services

Full spectrum of mechanical engineering services from simple redrawing to complex machine design, custom-made solutions and FEM simulation support.

Custom-Made Engineering Services for the Metallurgical Industry

Engineering Design

Full spectrum of mechanical engineering services ranging from simple redrawing of outdated drawings to most complex machine design from layout, to basic and detail engineering.

Custom Made Solutions

We partner up with you to extend the value of your existing or new equipment with cost-effective approach. Our design is individually tailored to extend machine component life, reduce maintenance and increase operating efficiency.

CCM Engineering

High-speed casting and mould technology consulting with full spectrum services from simple redrawing to complex machine design from layout, to basic and detail engineering.

FEM Simulation

Design verification through analytic and FEM simulation models including structural and fatigue life calculations, safe working stresses, effect of manufacturing processes and assembly stresses.

Steel Plant Consulting

Support for steel plants standard and non-standard equipment design, revamp of existing machines, reverse engineering and engineering of new continuous casting machine equipment and critical spares.

Speciality Caster Service

We provide services for speciality caster equipment, focusing on the maintenance and refurbishment of all ancillary components essential for efficient casting operations. This includes oscillators, mould tables, dummy bars, tundish cars, and segment support systems.

Engineering Design Services

We provide you with a full spectrum of mechanical engineering services ranging from the simple redrawing of outdated and hard to read drawings up to most complex machine design from layout, to basic and detail engineering.

Our team of passionate engineers and draughtsmen with strong background in mechanical design engineering is committed to provide you with first-class professional service, quickly delivering custom-made engineering and manufacturing solutions.

We routinely complete 3D parts, drawings and assemblies in our office and test our efforts prior to delivering rugged and functional spares to you, ensuring each project advances from drawings to reality with precision.

Custom Made Solutions

We partner up with you to extend the value of your existing or new equipment with a cost-effective approach. Our design is individually tailored to your needs: modifications and upgrading are designed to extend machine component life, reduce maintenance and increase operating efficiency.

Big enough to build and small enough to care, we are committed to implement your project, simple or complex, easy or demanding. No matter how far, no matter how huge, we get our job done.

Our extensive knowledge of materials and designing methods, combined with Swiss technological expert support and robust local supplier's network, enables us to deliver you the engineering and non-standard parts with unmatched speed and economy.

CCM Engineering, High-Speed Casting & Mould Technology Consulting

We provide you with a full spectrum of mechanical engineering services ranging from the simple redrawing of outdated and hard to read drawings up to most complex machine design from layout, to basic and detail engineering.

We have in-depth expertise in the production of small to big, square to round sections in all different steel grades from Rebar to SBQ grades. In addition, our SWISS experts developed in-house sophisticated mathematical modelling programs for overall CCM production, solidification, roll diagrams, spray diagrams and other relevant applications.

CCM concept, specification caster, metallurgical concept, solidification calculation, metallurgical advices and running parameter, concept drawings, modelling and detail design of core equipment, manufacturing & assembly of key components

Our Swiss cooperation partner has developed in-house concepts and designs for high speed continuous casting of steel. Furthermore, we provide expert support and assistance for the gradual increase in casting speed for specific installations. (gradually over three stages from 3 m/min up to 6 m/min)

FEM Simulation & Design Verification

We support you with design verification through analytic and FEM simulation models, not only limited to structural and fatigue life calculations but also safe working stresses, effect of manufacturing processes and assembly stresses.

This allows you to optimize your equipment engineering involving correct dimensioning, selection of materials and treatments, to grant your equipment the best performances and the higher durability.

Our FEM simulation services help you reduce development time, minimize prototyping costs, and ensure your equipment meets all safety and performance standards before manufacturing begins.

CCM Equipment & Spares

Taking advantage of being in Pune, a unique district undisputable recognized at an international level as a landmark for education and those seeking outstanding design engineering, precision machining and large-scale mechanical construction, FRATS SYSTEMS PVT. LTD. is a one stop engineering office for your needs of Continuous casting and Steel plant non-standard machinery parts.

Our extensive knowledge of materials and designing methods, combined with Swiss technological expert support and robust local supplier's network, enables us to deliver you the engineering and non-standard parts with unmatched speed and economy.

We routinely complete 3D parts, drawings and assemblies in our office and test our efforts prior to delivering rugged and functional spares to you, ensuring each project advances from drawings to reality with precision.

Speciality Caster Service

We provide services for speciality caster equipment, focusing on the maintenance and refurbishment of all ancillary components essential for efficient casting operations. This includes oscillators, mould tables, dummy bars, tundish cars, and segment support systems.

We have the equipment, expertise, and personnel to manage every aspect of continuous casting, from on-site visits to refurbishing critical components like oscillators, withdrawal unit and billet casting equipment, ensuring your operations run efficiently.

Engineering Support to Steel Industry

Steel Melting Plants
  • EAFs (Electric Arc Furnaces)
  • Secondary metallurgy systems
  • Continuous Casting equipment
  • Fume treatment systems
  • Material handling and services
Rolling Mills
  • Bar, SBQ, and Wire rod mills
  • Reheating furnaces
  • Hot charging systems
  • Rolling mill equipment
Processing Lines
  • CTL (Cut-to-Length) lines
  • Slitting lines
  • Pickling lines
  • Leveling lines
  • Inspection and Packaging lines
Environment & Energy
  • Water and waste treatment
  • Metal recovery systems
  • Waste to energy plants
Stand Alone Equipment
  • Billet/Bloom Deburring and Marking system
  • Burr-removal system
  • M-EMS (Mold Electromagnetic Stirring)
  • S-EMS (Strand Electromagnetic Stirring)
  • F-EMS (Final Electromagnetic Stirring)
  • Casting powder feeder system
Manufacturing Capabilities
  • Support With In-House Engineering
  • Fabrication Workshop
  • Machining Workshop
  • Assembly Workshop
  • Quality Control/Testing
  • Timely Delivery Of High-Quality Components

Get World-Class Engineering Services & Solutions